Non-stop Operation_Machine_Flexo Label Printing Machine-Daba Machine

Non-stop Operation

DABA Machinery's label non-stop equipment is a high-efficiency and intelligent supporting equipment developed for label printing, slitting, die-cutting and other processes. It core breakthroughs the efficiency bottleneck of traditional equipment's downtime for roll changing and order switching, and is suitable for continuous mass label production in food, cosmetics, logistics and other industries.

Non-stop Operation Core Characteristics

Non-stop Continuous Operation:

Equipped with an automatic paper splicing and order switching system, it can complete coil splicing and order specification switching during high-speed operation without stopping, effectively avoiding production interruption and material waste caused by downtime.

High-precision Synchronous Control:

Adopting servo drive and intelligent sensing technology, it realizes precise synchronization of feeding, printing, slitting and inspection processes, ensures label size accuracy and overprint quality, and is compatible with various substrates such as paper, PET and synthetic paper.

Intelligent Linkage Compatibility:

It can seamlessly connect with flexographic printing machines, die-cutting machines, slitting inspection machines and other equipment to build an integrated automated production line; equipped with a touch screen man-machine interface, parameter setting is intuitive, supporting real-time data monitoring and traceability.

Non-stop Operation Core Advantages

Greatly Improve Production Efficiency:

Compared with traditional equipment, the non-stop operation mode reduces downtime for roll changing by more than 30%, increases single-machine capacity by 25%-40%, and meets the rapid delivery needs of mass orders.

Reduce Comprehensive Production Costs:

Continuous operation reduces material joint loss and manual intervention frequency, reducing the comprehensive loss rate by 2%-3%; automated linkage reduces labor input and further compresses operating costs.

Ensure Stable and Controllable Quality:

The standardized continuous production process avoids quality fluctuations caused by frequent start-stop. Combined with the online inspection system, it can realize real-time defect elimination, meets industry compliance and traceability requirements, and enhances brand market competitiveness.

DABA 4 Shaft Non-stop Rewinding Machine with Full Rotary Die Cutting for Self-adhesive Labels

Brand Name : DABA

Model Number : DBDG-4A 330

Application : Printed labels and blank labels rewinding

Max rewinding diameter : 350mm

Max width: 330mm

Min rewinding width : 40mm

Max speed : 1-inch rewinding shaft : 90m/min

Air pressure : 0.8MPA

Total power ：8kw

Weight : 2.0T

Machine dimension : 1.45X3X1.7m

Automatic Optical Fiber fusion Splicer Flexo Paper Roll Unwinding Machines

Brand Name : DABA

Model Number : HAU-320

Max Unwinding Diameter : φ980mm

Min Unwinding width : 350mm

Max. Run Speed : 180 m/min

Unwinding Connect Material Time : 2Sec

Way Of Connect Material : Oblique Connect

Angle Of Paper connect : 10°

Edge position control : Digital Terminal EPC

Dimensions : L1550mm*W1000mm*H1650mm

Machine weight : About 1200KG

DABA 4 Spindle Non Stop Machine With Rotary Die Cutting Machine for Self-adhesive Label

Brand Name : DABA

Model Number : DBDG-4A 330

Application : Printed labels and blank labels rewinding

Max rewinding diameter : 350mm

Max width: 330mm

Min rewinding width : 40mm

Max speed : 1-inch rewinding shaft : 90m/min

Air pressure : 0.8MPA

Total power ：8kw

Weight : 2.0T

Machine dimension : 1.45X3X1.7m

DABA Non-stopTurret Rewinder Machine Slitting Machine for Adhesive Label Paper

Brand Name : DABA

Model Number : DBDG-4A 330

Application : Printed labels and blank labels rewinding

Max rewinding diameter : 350mm

Max width: 330mm

Min rewinding width : 40mm

Max speed : 1-inch rewinding shaft : 90m/min

Air pressure : 0.8MPA

Total power ：8kw

Weight : 2.0T

Machine dimension : 1.45X3X1.7m

DABA Best Selling Automatic Self-Adhesive Stickers Turret Non-Stop Rewinding Machine

Brand Name : DABA

Model Number : SAC-350A

Application : Printed labels and blank labels rewinding

Max rewinding diameter : 350mm

Max width: 330mm

Min rewinding width : 40mm

Max speed : 1-inch rewinding shaft : 90m/min

Air pressure : 0.8MPA

Total power ：8kw

Weight : 2.0T

Machine dimension : 1.45X3X1.7m

DABA 4 Spindles Turret Rewinder with Die-Cutting Station for Label Paper Four-Shaft Non-Stop Turret Rewinder

Brand Name : DABA

Model Number : DBDG-4A 330

Application : Printed labels and blank labels rewinding

Max rewinding diameter : 350mm

Max width: 330mm

Min rewinding width : 40mm

Max speed : 1-inch rewinding shaft : 90m/min

Air pressure : 0.8MPA

Total power ：8kw

Weight : 2.0T

Machine dimension : 1.45X3X1.7m

Automatic 2 Shaft Turret Label Die Cutting Slitter and Rewinder Machine With Core Loader

Brand Name : DABA

Model Number : DBMQ-R350M

Max. Feeding width : 350mm

Max. speed : 220m/min

Position accuracy : ±0.10mm

Max.unwinder dia : 800mm

Max.rewinder dia : 140mm

Voltage : 380v,3phase

Total power ：9kw

Weight : 1500kg

Size(L*W*H) : 2300*1200*3000

Full Automatic No Liner Label 4 Spindles Glueless Rewinding Machine

Brand Name : DABA

Model Number : DBGFQ-370

Max rewinding diameter : 350mm

Max width : 330mm/450mm

Min rewinding width : 40mm

Max. Speed : 1inch (25mm) rewinding shaft: 90-200m/min

1.5~3inch (50-76mm) rewinding shaft: 120-200m/min

Total power : 8KW/10KW

Power supply : 3PH+N+PE

Machine weight : 2.2T

DABA 4 Spindle Non Stop Machine With Label Sticker Slitting Machine Automatic Slitter Rewinder

Brand Name : DABA

Model Number : DBDG-4A 330

Application : Printed labels and blank labels rewinding

Max rewinding diameter : 350mm

Max width: 330mm

Min rewinding width : 40mm

Max speed : 1-inch rewinding shaft : 90m/min

Air pressure : 0.8MPA

Total power ：8kw

Weight : 2.0T

Machine dimension : 1.45X3X1.7m

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DABA Non-stop Operation Purchase: Expert Answers Directly from the Manufacturer

As an experienced Non-stop Operation manufacturer, DABA understands that investing in new equipment requires careful consideration. Here, we address key questions international buyers frequently ask about our machines, capabilities, customization options, and support services—helping you make an informed decision.

What types of labels, substrates and production scenarios are compatible with DABA's label non-stop equipment?

Suitable for continuous production of various roll labels such as self-adhesive labels, coated paper labels, PET/PVC synthetic paper labels, electronic labels, and anti-counterfeiting labels; compatible substrates include coated paper, PET, PVC, PP, PE, thermal paper, degradable materials, etc., with a thickness adaptation range of 50g/m²-350g/m². It is mainly suitable for large-batch continuous production scenarios (such as mass production of food and beverage labels, daily chemical product labels), and is especially suitable for enterprises with high requirements for production efficiency and the need to reduce downtime losses.

How to choose the model of label non-stop equipment for different production capacity requirements?

For medium-capacity continuous production (150-250m/min), the standard non-stop slitting/printing all-in-one machine is recommended, which has basic non-stop splicing and tension stabilization functions, suitable for conventional batch label production; for high-capacity production (250-400m/min), the high-speed flagship model is suggested, upgraded with intelligent precision splicing system and AI tension control to ensure splicing success rate and product stability under high-speed operation; if multiple processes need to be considered, modular non-stop equipment can be selected, which can flexibly add printing, die-cutting, inspection and other units to realize integrated continuous production.

What are the core advantages of label non-stop equipment? What are the differences compared with ordinary models?

The core advantage is to realize "uninterrupted continuous production". Through the intelligent non-stop splicing system, it automatically completes the docking of new roll material when the original roll material is about to run out. The splicing time is ≤3 seconds, the splicing accuracy error is ≤0.1mm, and more than 95% of downtime losses can be reduced. Compared with ordinary models, the differences are mainly reflected in three aspects: 1) Production efficiency: The capacity of non-stop models is increased by 30%-50%, avoiding waiting for roll change and downtime; 2) Product quality: Continuous operation reduces tension fluctuations and reduces problems such as label stretching and registration deviation; 3) Cost control: Reduces manual roll change costs, and improves equipment utilization rate and workshop production capacity density.

Is the operation of non-stop splicing complicated? Can ordinary workers master it quickly?

The operation is simple and convenient. The core splicing process is automatically completed by the equipment, and workers only need to prepare new roll materials in advance (installation and pre-positioning). The equipment is equipped with an intelligent touch interface, built-in preset modes for splicing parameters, and supports real-time visual monitoring of the splicing process; at the same time, it provides systematic "theoretical + practical" training. Ordinary workers can operate independently after 1-2 days of training without professional technical background.

How to ensure the success rate of non-stop splicing? Will splicing affect label quality?

The splicing success rate can reach more than 99.9%. The core guarantee comes from three major technologies: 1) Intelligent tension synchronization system: Automatically matches the tension of old and new roll materials at the moment of splicing to avoid sudden tension changes; 2) High-precision positioning device: Realizes edge alignment of old and new roll materials through photoelectric sensing and servo drive, with positioning accuracy ≤0.05mm; 3) Adaptive splicing algorithm: Automatically adjusts splicing pressure and speed according to different substrate characteristics, adapting to different scenarios such as thin materials and thick materials. The error at the label joint after splicing is ≤0.1mm, which meets industry quality standards and does not affect subsequent die-cutting and use. The joint can be automatically marked by the subsequent inspection system for easy subsequent screening (if needed).

How to handle splicing failure during equipment operation?

If splicing failure occurs, the equipment will automatically shut down and issue an alarm prompt, and display the cause of the fault on the interface (such as tension mismatch, roll edge deviation, substrate adaptation problems, etc.). The processing process is simple: 1) Troubleshoot according to the interface prompt (such as re-adjusting the positioning of new roll materials, calibrating tension parameters); 2) Clean up splicing residues and re-prepare for splicing; 3) If it cannot be solved by yourself, you can contact the technical team through the equipment's remote diagnosis function or directly call the after-sales hotline, with 24-hour response in China and 48-hour response internationally.

What are the key points of daily maintenance for label non-stop equipment? Are there any differences from ordinary models?

The core of daily maintenance is consistent with that of ordinary models, and additional attention should be paid to the maintenance of the non-stop splicing system. The key points include three aspects: 1) Maintenance of splicing mechanism: Regularly clean splicing jaws and pressure rollers, check the tightness of the air pressure/hydraulic system, and avoid foreign objects affecting splicing accuracy; 2) Calibration of sensing system: Calibrate photoelectric sensors and tension sensors weekly to ensure accurate signals and splicing synchronization; 3) Maintenance of transmission components: Add special lubricating oil to splicing servo motors, guide rollers and other components according to the manual requirements to avoid wear affecting operation stability. We will provide an exclusive "Non-Stop Equipment Maintenance Manual", clarify differentiated maintenance points and conduct special training.

What is the service life of the core components of non-stop equipment? Is there any guarantee for spare parts supply?

Core components (intelligent splicing mechanism, servo motor, high-precision sensor, tension controller, etc.) have undergone rigorous continuous operation tests, with a service life of more than 1.5 times the industry average. Among them, vulnerable components such as splicing jaws and pressure rollers can operate stably for 8000-12000 hours under normal use. The company has established multiple spare parts warehouses at home and abroad, with sufficient reserves of core components for non-stop equipment. International customers can get spare parts response within 48-72 hours through overseas service outlets, ensuring the equipment quickly resumes continuous production.

Does the equipment meet the compliance standards of the international market?

Yes! The whole machine has passed ISO9001 quality management system certification and CE certification. Core electrical components are international well-known brands, complying with the requirements of EU CE PED/MD directives; the material of components in contact with food and pharmaceutical labels meets EU EC 1935/2004 and US FDA standards, which can meet the safety and environmental protection access requirements of different countries and regions around the world and support export use. At the same time, the equipment's safety protection system (such as emergency stop device, protective fence) meets international safety standards to ensure the safety of operators.

After purchasing non-stop equipment, is special installation, commissioning and operation and maintenance training provided?

Full-life-cycle special service support is provided! After equipment delivery, a professional technical team will come to the site to complete installation and commissioning, focusing on calibrating the non-stop splicing system to ensure splicing accuracy and continuous operation stability; carry out special "theoretical + practical" training for operators, covering equipment basic operation, non-stop splicing process, parameter debugging, daily maintenance and common fault troubleshooting, especially strengthening the operation and fault handling training of the splicing system, until the team can work independently; subsequent regular on-site inspection services can also be provided, focusing on checking core components such as the splicing mechanism and sensing system to ensure long-term stable and continuous operation of the equipment.

Can customized non-stop solutions be provided for special substrates or production scenarios?

Yes! Personalized customization is supported: Optimize the splicing mechanism and tension control system for special substrates such as extra-wide (maximum up to 1200mm), extra-thin (≤50g/m²), and extra-thick (≥350g/m²) to ensure stable splicing; upgrade the equipment's protection, heat dissipation system and sensing system dustproof function for special workshop environments such as high temperature, high humidity and dust; customize non-stop unit transformation solutions according to customers' existing production line needs to realize non-stop upgrading of ordinary equipment; also combine customers' process needs to customize "non-stop + printing + inspection + die-cutting" integrated solutions to further improve production efficiency.

Why choose DABA as your supplier for flexographic label printing machines?

01. Raw Materials & Component Quality: Laying a Solid Foundation for Quality from the Source

DABA adheres to the principle of global selection + independent strict control, with core components all sourced from world-leading brands to ensure long-term stability and high performance of the equipment.

01.Electrical Control System：
• Main Motor: Siemens/Yaskawa servo motors from Germany/Japan, high speed regulation precision
• PLC: Siemens/Mitsubishi, fast response and strong anti-interference ability
• Sensors: Swiss/Japanese brands, registration accuracy ≤ ± 0.02mm

02.Printing Core Components：
• Printing Unit: Independent drive design, each unit can be adjusted separately for fast job changeover
• Ink Circuit System: Closed-loop circulation design, avoiding pigment precipitation and ensuring uniform color

03.Raw Material Access Standard：
100% incoming inspection for key components; suppliers must pass SGS/CE certification; a qualified supplier list is established and reviewed regularly

02. Manufacturing Process: Precision Intelligent Manufacturing, Balancing Efficiency and Accuracy

With modular design + digital production as the core, we ensure the process precision and delivery efficiency of each machine.

Precision Machining：
01.Key structural parts are processed by CNC machining centers with a tolerance control of ± 0.005mm to guarantee assembly precision.
02.The whole machine undergoes dynamic balance testing, with noise below 75dB during high-speed operation, improving stability by 40%.

Intelligent Assembly：
01.Modular assembly process shortens job changeover time by 50%, supporting quick installation of optional modules such as hot stamping and laminating.
02.Visual traceability throughout the assembly process; 100% code scanning record for key procedures, facilitating after-sales service and quality control.

Green Technology：
01.Water-based ink/UV solvent-free printing technology, complying with EU REACH and US FDA environmental standards.
02.Energy consumption is 20% lower than similar products in the industry, reducing long-term operating costs.

03. Quality Control: Full-cycle Closed Loop, Complying with International Standards

A six-level quality inspection system is established, covering R&D, production and delivery, to ensure the equipment meets global market access requirements.

01.R&D Verification:
• New products undergo 5,000 hours of trouble-free testing, simulating extreme working conditions (high temperature, high humidity, continuous load).
• Key technologies have obtained a number of patents, such as automatic registration and fault self-diagnosis algorithms, improving operational convenience.

02.Production Inspection:
• First Article Inspection: Full performance test is conducted on the first machine of each batch; mass production can only be carried out after passing the test..
• In-process Inspection: Quality inspection points are set for key procedures such as frame welding and electrical wiring, with the defect rate controlled within 0.1%.

03.Final Factory Inspection:
• Full Performance Test: Continuous printing for 8 hours to test registration accuracy, speed stability, reject rate and other indicators.
• International Certification: Each machine is provided with CE/SGS certification reports, meeting compliance requirements in the EU, Southeast Asia and other regions.

04.After-sales Traceability:
• Each machine has a unique serial number, supporting full-link traceability of production, installation and maintenance, to quickly locate problems.

04. Customized Service: In-depth Adaptation to Foreign Trade and Production Needs

Based on foreign trade and multi-industry scenarios, we provide on-demand customization + localized support to help customers expand the market quickly.

01.Equipment Customization:
•Customized for target markets: such as high-temperature and moisture-resistant models for Southeast Asia, sterile label production lines for the European pharmaceutical industry.
• Optional module installation according to process requirements: hot stamping, laminating, die-cutting, variable data printing and other modules, no need for additional procurement.
• Customized according to production capacity: high-speed lines (300m/min) and medium-speed lines (150–200m/min), adapting to different order scales.

02.Localization Adaptation:
• Multi-language operation interface (English, Spanish, Arabic, Russian, etc.) is provided to adapt to the operation of overseas employees.
• Assist customers in completing local certifications (such as UL, CSA) to shorten the market access cycle.

03.Solution Customization:
• Combined with customer products (paper cups/paper boxes/paper bowls, etc.), provide integrated "equipment + consumables + process" solutions.
• Connect with ERP system to realize automatic entry of variable data, adapting to small-batch and multi-batch orders.

05. Packaging & Transportation: Safe Protection, Global Damage-free Delivery

According to the characteristics of cross-border transportation, multi-layer protection + professional logistics are adopted to ensure the equipment is delivered to customers in good condition.

01.Professional Packaging:
•Inner Layer: Anti-rust film + foam buffer, key components are reinforced separately.
• Outer Layer: Export-grade fumigated solid wood pallets + high-strength corrugated cartons, moisture-proof and shock-proof.
• Clear Marking: Including shipping marks, center of gravity and fragile labels, complying with international transportation standards.

02.Transportation Guarantee:
• Cooperate with world-renowned logistics companies (DHL, Maersk, etc.) to provide door-to-door service.
• Full freight insurance is purchased, with the transportation damage rate less than 0.5% and fast claim settlement.

03.Arrival Assistance:
• Provide detailed unpacking lists and installation guides, supporting remote guidance for unpacking.
• Overseas customers can coordinate with local cooperative service providers for on-site assistance, reducing installation delays.

06. After-sales Service: Global Response, Solving Foreign Trade After-sales Pain Points

A 7×24-hour full-process service system is built to open up the rapid response channel of "remote + on-site + spare parts".

01.Response Time:
•Remote Support: 7×24-hour online, problem response ≤ 15 minutes, common faults can be eliminated within 1 hour.
• On-site Service: On-site service within 72 hours in core markets, 5–7 working days in other regions.

02.Warranty & Training:
• 1-year warranty for the whole machine, 2-year extended warranty for core components (motor, PLC), and lifelong maintenance.
• Free installation, commissioning and operation training are provided; special training for overseas employees can be customized.

03.Spare Parts Supply:
• Global spare parts centers with sufficient inventory of commonly used spare parts, delivery time ≤ 48 hours.
• Spare parts kits are provided to reduce downtime waiting time.

04.Value-added Services:
•Regular return visits are conducted to provide equipment maintenance suggestions and extend service life.
• Free software upgrades are provided to adapt to new printing standards and process requirements.

Our flexographic label printing machines can produce
for a wide range of materials and applications.

For over a decade, Daba Machinery has been deeply committed to the niche field of label printing, offering full-scenario coverage that balances standardization with customization.The main applications include:Beverage labels，Foodl Labels，Medical Labels，Cosmetic Labels，Wine bottle labels，Logistics and express labels，Daily necessities label，Hanger Tags，Barcodes & Stickers，etc.

Beverage Labels

Food Labels

Medical Product Labels

Cosmetic Labels

Bottle Labels

Logistics And Express Delivery Labels

Daily Necessities Label

Hanger Tags

DABA Flexographic Label Printing Machine Worry-Free After-Sales Service

Seamless Setup & Training

Clear Installation Guides: Simple parts come with easy-to-follow video instructions. For complex ones, our on-site engineers handle installation and training. We even have local technical teams in various countries for prompt, top-notch service.

Prepared for Anything

Advanced spare parts: We know what components are prone to wear or misuse, so we send them with your machine.Minimize downtime: Even if an error occurs, we’ll send replacement parts before you return the broken ones.

Worry-free after-sales service

Minimum 1-year warranty: All machines are covered for at least a year, some even for 2. Free parts replacement: We cover damaged parts within warranty (excluding human error), including shipping costs. Fast replacements: Send us video/photo proof of a damaged part, and we’ll ship a replacement ASAP.

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